The original building would have bee an impressive 400 feet (120 meters) with its three-story wings, the main structure boasted a width of 42 feet (13 meters) and a length of 210 feet (64 meters). Oldknow's grand vision didn't stop there. To power this leviathan, he embarked on a remarkable feat of engineering. The River Goyt, along with the very county boundary separating Derbyshire and Cheshire, was diverted. A weir channeled water into a leat, feeding a millpond later christened the Roman Lakes. This, in turn, supplied a second millpond further empowered by a reservoir in Linnet Clough.
For additional muscle, an external water wheel known as the Waterloo wheel provided supplementary muscle. The mill's peak came in 1804, a period of immense production. With 10,080 spindles whirring and 550 people employed, Mellor Mill was a hive of cotton spinning activity.
Tragically, fire ravaged this industrial giant in 1892, bringing its productive reign to an end. Today, Mellor Mill stands as a reminder of a bygone era, its remnants a testament to the ingenuity and transformative power of the Industrial Revolution.
Pit for the primary Wellington water wheel. |
Drive shaft bearing blocks |
Hidded brick and stone built tunnel |
The Powerhouse of Mellor Mill
At the heart of Mellor Mill's operation lay a complex system of waterwheels, later supplemented by steam, that breathed life into the vast cotton-spinning machinery.
The crown jewel was the Wellington Wheel, a massive breastshot wheel measuring 22 feet in diameter and housed within a dedicated pit beneath the mill's central entrance. Water channeled from the mill lodge, a dedicated pond south of the mill, fed the wheel through a leat, keeping it constantly turning.
However, the engineers behind Mellor Mill weren't content with a single source of power. The Waterloo Wheel, likely constructed in 1815, emerged as a companion. Cunningly positioned, it received water exiting the Wellington Wheel pit and harnessed its energy. This exterior wheel, also a breastshot design, boasted the same diameter but a narrower width. A clever tunnel system then channeled the power from the Waterloo Wheel to the mill and its outbuildings.
Adding another layer of ingenuity, a third waterwheel, dedicated to a separate stone-built corn mill, existed off the mill's southwestern corner. Combined, these three waterwheels generated a formidable 120 horsepower, a testament to the power of this innovative system.
As technology marched forward, Mellor Mill embraced change. Supplementary steam engines entered the scene, each boasting a nominal horsepower of 20 and built by Goodfellow of Hyde. These steam engines served as a backup or additional power source when water flow might have been insufficient.
Finally, a glimpse into the mill's internal equipment reveals a shift from water frames, an earlier technology, to the more efficient throstle frames. The heart of the spinning operation consisted of a massive 23,000 throstle spindles supplied by Wren & Hopkinson. Supporting this impressive array were preparation machines from Parr, Curtis & Madely of Manchester, along with a hoist by Hughes & Wren. This combination of machinery, powered by the innovative water and steam systems, made Mellor Mill a powerhouse of cotton production.
Nice images accompanied by plenty of information, very interesting.
ReplyDeleteCheers Brad..!!!
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